REPAIRS PAGE 91 - AIR CONDITIONING

Fairly easy to get R12 here in Birmingham - seems to be a good supply, BUT... a full charge will run nearly $120 total (labor and parts) and they won't let you out the door if there's even a hint of a leak. Note that they have the power to impound the car unless you have them pump all the R12 out. You can then leave. Talk about BIG BROTHER! Next step is to find and fix the "leak." That may add another $60 to $120 to the cost. So, the potential cost is $240±. Usually, a bad seal will "show up." To avoid this, it's advisable to have the installer pull abt an hrs vacuum on the system - near 28" Hg. Seems to suck the seals back in place unless they are really bad. If the seals are bad, you know that's the case and not just a rip for more money.
Kerry Wood wood_ker@bellsouth.net

AC compressor
As I posted some time ago, the entire A/C system from my 89SC (sans underdash cooler unit and undercar freon lines) weighed in at 37 lbs. This includes the 2nd radiator fan.
Jim King james.king@wyatt.com

AC compressor
I just weighed one and it was 15 lbs by my bathroom scale.
Donald K Chalfant dkchal@datasync.com

AC clutch removal and installation
New clutch from Jay Marks for ~$120
AC shop install quote was approx. $150-200
The manual says you need to take the compressor completely off the car. However that is not required. The AC lines are somewhat flexible, and as a result you can work on the compressor by unbolting it and laying it on the ground. The service manual says that three SSTs are needed to do the job. One of these SST is snap ring pliers. A regular set of snap-ring pliers work fine, even though one of the snap rings can be a major pain to get on and off. The SST pliers might work better. The BGB says that you need a holder to hold the pressure plate while you loosen the screw, and that you also need a specialized threaded puller to pull the pressure plate off. Auto Zone rents this particular tool, which they have a couple of different threaded pullers, but it appears that most manufactures use the same compressor (NipponDenso) for many other models. You might be able to take it off without these tools, but it would be a major PITA.

AC was working one day and all of the sudden the next day it wasn't. Diagnosed the prob to be the AC clutch not engaging
Could be the signal wire in the actual clutch

Oil can get into the clutch, collecting dirt and sand which can lead to a failure

Freeze12 replaces R12. It is made by Technical Chemical Co (TCC) of Dallas, Texas. They can be contacted at 1-800-527-0885. OR Freezone RB-276 from Environmental Technologies Corp. (888-757-3883), both of which claim to be close equivalents that operate at the same pressure as R12 and don't require retrofitting like R134. Both are a combination of HCFC-134a (80%) and HCFC-142b (20%) and are EPA approved.
Freezone RB-276 claims to be non-toxic, non-flammable and contains no CFC's. All of the other R12 alternatives, and there are quite a few, must be used with barrier hoses or they will leak.

Harbor Freight A/C Manifold Gauge Set for R134a $89.99 ITEM 39248-4VGA http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=39248
Rand E rande@mwis.net

R12 replacement
http://www.autocool-refrigerants.com/

Pulling Vacuum
Get one from Harbor Freight for about $13. Another $20 at the hardware store to get valves and fittings to hook up to the AC line connector. And you will have to buy a guage set. I know a backyard mechanic who makes a very nice pump from old refrigerator compressors. you have to be able to solder some, but its AC powered and much more portable than the air venturi.... Because of the compressed air requirement. If you are going to make one, remember to have an oil tank to fill and suck the new oil into the system, or at least a flexible line to stick into a container of oil and let the vacuum pull the oil into the system.
dkchal@datasync.com
what about something like this $68 one from JCWhitney : http://www.jcwhitney.com/item.jhtml?ITEMID=3846&BQ=jcw2
Granted, it's only cheaper if you all ready have a good enough air compressor to drive it, but it looks as though it should do the job. Anyone ever used one of these?
Spastic Muse Spastic_Muse@attbi.com

A/C volume
It's gonna be more than 1lb and less than 2. Book says roughly 30 oz +/- 2 will probably hold 2. I wouldn't go over 40 psi on the suction side. On a hot day. Make sure the system is on, engine running, fan on high, windows down. Pull at least 4 oz of oil first, Then a couple more after the pressure gets high enough to engage the clutch. Then let it run for a while things stabilize.
Donald K Chalfant dkchal@datasync.com

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