REPAIRS PAGE 11

ALLOY WHEELS - A CASE OF WINTERS REVENGE

Nice though alloy wheels undoubtedly are, there have been a couple of cases recently where members have reported some difficulty when removing their wheels. In these cases when all the wheel nuts were removed the wheel still remained stubbornly attached to the car! Fortunately the cars were on their owners’ drives at the time and a little ‘persuasion’ soon solved the problem. If however they had happened to puncture in the middle of nowhere with few tools then they could have been well and truly stuck!

This problem is by no means unique to MR2’s - it can happen to any car with alloy wheels. The culprit is electro-chemical corrosion which can occur in certain conditions when two dissimilar metals are in contact with each other. In a nutshell the hub flange is steel and the wheel is aluminium alloy and if salt water happens to get between them, they act literally as a battery cell. This starts corrosion and then they try to weld themselves together.

This can then make the wheel difficult to remove - the inner wheel rim needs tapping with a hammer (obviously with a soft dolly in between to avoid rim damage). Repeated tapping with the wheel rotated a bit in between taps eventually releases the wheel from the hub (hint - leave 2 wheel nuts on just loose to stop the wheel from finally hurling itself off the car!)

This can only be done safely with the car firmly chocked up - to rely on the jack alone is not safe hence the above comments on it being a problem in the middle of nowhere!

So that's the problem, and its pretty obvious that British winter driving conditions with salt spray and long damp periods are ideal for encouraging this sort of corrosion. There is however a relatively simple way to minimise this problem, lightly coat the hub flange with grease before refitting each wheel. It’s not perfect, but it does make things a good bit better. The grease acts as a barrier to water ingress and slows the corrosion down. I use a standard wheel bearing grease (lithium based) if you want protection for really extended periods then use a more waterproof grease (ie calcium or PTFE based.) Clearly don’t swamp the whole area, you really don’t want it on your discs or pads! Really it is the sort of job that can be done whenever a wheel is removed during servicing or maintenance,and as such it is effectively a zero cost option which could prove invaluable should a puncture occur.

Don’t forget, while the wheel is off clean out the wheel arch especially those rear arch lip mudtraps!

ALAN JONES

Back to repairs index page

Back to main page